HP launches Metal Jet S100 applications

At the 2022 International Manufacturing Technology Show (IMTS), HP Inc. the commercial availability of its Metal Jet S100 solution. HP’s Metal Jet S100 solution accelerates innovative design and manufacturing and enables digital printing of mass quantities of quality parts. The solution is transforming industries and helping to scale up 3D metals for mass production.

The manufacturing industry has grown dramatically over the past decade and is currently estimated to be worth around $12 trillion. We are at the beginning of a fourth industrial revolution, driven by the accelerated growth of 3D printing and the opportunities it provides.

“We see entire industries, from manufacturing to consumer and from healthcare to automotive, looking to digitally transform their manufacturing processes and supply chains,” said Didier Deltort, president of HP’s Personalization and 3D Printing business. “As the promise of additive manufacturing continues to grow, HP has become a trusted partner to help accelerate the path to manufacturing. The introduction of our new commercial Metal Jet solution, along with innovative partnerships with industry leaders such as Schneider Electric, provides the blueprint for more sustainable, reliable and efficient production.”

New HP Metal Jet S100

HP’s new Metal Jet S100 solution opens the doors to a digital reinvention of the global metal fabrication industry with a strong focus on end-to-end supply chain solutions in both software and hardware that are customer- and design-centric.

The Metal Jet S100 solution offers industrial manufacturing capabilities, an integrated workflow, and subscription and service offerings. The modular solution allows build units to travel between four different stations, meaning users can continuously scale to mass production of metals.

“Since announcing the groundbreaking Metal Jet technology in 2018, we have worked to develop the industry’s most advanced commercial solution for 3D metal mass production,” said Ramon Pastor, Global Head and General Manager of 3D Metals, HP. Inc. “3D printed metal parts are an important driver of digital transformation, and the new Metal Jet S100 solution provides our customers with a world-class metal offering.

HP’s unique expertise and IP in thermal inkjet technology and latex chemistry provide advantages in cost, quality, productivity and reliability. HP’s thermal inkjet print head significantly improves print speed, product quality and repeatability. The advanced latex chemistry developed by HP provides significant benefits to the binder itself, enabling stronger green parts to be printed, eliminating the need for bonding and achieving industrial production quality.

The key benefits of HP Metal Jet technology are:

  • Innovative new design: New geometries, density control and designs to lighten or consolidate metal parts push the boundaries of 3D printing.
  • Improved finances for the customer: Process steps required to manufacture parts are shortened, while costs due to manual labor or complexity requirements are reduced, improving efficiency throughout the supply chain.
  • Higher productivity: Binder jetting can increase productivity tenfold, making it possible to process layer by layer instead of dot process. Isotropic properties also require no post-processing and no support removal, and the use of metal powder is also more cost-effective than laser-based 3D printing powder.
  • Higher resolution for better part quality: Powered by decades of industrial thermal inkjet technology advances, HP printheads redefine geometry and deliver high resolution and robustness, making mass-produced 3D metal parts a viable option for commercial production.

Innovative collaboration, ground-breaking applications

HP collaborates with leading partners and customers, including GKN, Parmatech, Cobra Golf, Legor Group, Volkswagen and much more. HP is also collaborating on mass metal fabrication capabilities with new partners and customers around the world, including Domin Digital Motionan innovative industrial company with a focus on hydraulic systems and valves, Lumeniuma startup developer of advanced rotary engines, and Schneider Electric. Schneider Electric is the global leader in the digital transformation of energy management and automation. Their product portfolio includes products, controls, software and services for residential, commercial, industrial and critical applications. “We are excited about the new opportunities for our business as a result of this partnership with HP,” said Michael Lotfy, SVP of Power Products & Systems, North America, Schneider Electric. “We are constantly looking for solutions that enable a more sustainable and flexible development of innovations. By leveraging the HP Metal Jet, our team has delivered a proven use case that demonstrates the benefits of digital fabrication and 3D printing, and we look forward to discover many more applications that meet the changing demands of our customers to solve the challenges of sustainability and Electricity 4.0.” Together with GKN, a new filter was produced using HP Metal Jet technology used on the Schneider Electric NSX circuit breaker. This was not possible with conventional industrial manufacturing capacity due to the complexity of the shape and material. HP Metal Jet technology not only enabled the design of new power filters that reduced the impact of gas, pressure and heat in a more confined space, but also led to significant productivity gains and environmental benefits.

Read more about the new HP Metal Jet S100 solution here.

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